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Design & Engineering
At Chaoyang Company, we integrate innovative design, advanced engineering, and meticulous craftsmanship to deliver precision metal stamping dies that exceed industry standards. From initial concept to final production validation, our full-service approach ensures your metal components achieve unmatched accuracy, durability, and cost-efficiency.
1. Collaborative Product Design & Optimization Services
Design for Manufacturing (DFM): Our engineers work closely with you to refine part geometries, material selection, and tolerances for optimal stability and performance.
3D Modeling & Simulation: Advanced software (UG, PRO-E, CAD, CAE, and CAM)
Micro-Precision Expertise: Solutions for ultra-thin materials and micro-features, such as connector pins, IC lead frames, and EMI shielding components.
Key Benefits:
Reduced development risks through early detection of formability issues.
Material savings and cycle time optimization for cost-effective production.
2. Precision Die Engineering & Tooling Development Core Capabilities
Accelerate Time-to-Market:
Soft Tooling: Aluminum or pre-hardened steel prototypes for functional testing and design verification.
Sample Production: Short-run stamping trials to validate dimensional accuracy, material behavior, and assembly fit.
Iterative Refinement: Agile adjustments to die designs based on real-world testing data.
Why It Matters:
Minimize costly revisions during mass production.
Ideal for industries requiring stringent certifications (e.g., automotive, aerospace, medical).
3. Rapid Prototyping & Sample Validation Accelerate Time-to-Market
Accelerate Time-to-Market:
Soft Tooling: Aluminum or pre-hardened steel prototypes for functional testing and design verification.
Sample Production: Short-run stamping trials to validate dimensional accuracy, material behavior, and assembly fit.
Iterative Refinement: Agile adjustments to die designs based on real-world testing data.
Why It Matters:
Minimize costly revisions during mass production.
Ideal for industries requiring stringent certifications (e.g., automotive, aerospace, medical).
4. Die Testing & Process Validation Rigorous Quality Assurance
In-House Stamping Trials: Test runs on high-tonnage presses to optimize parameters (tonnage, feed speed, lubrication).
Metrology & Inspection: CMM, optical comparators, and surface roughness testers to ensure compliance with customer specs.
Performance Reporting: Detailed documentation on tool life projections, maintenance schedules, and part consistency.
Outcome:
Production-ready dies capable of delivering zero-defect parts at scale.
5. Industry-Specific Engineering Solutions Tailored for Your Sector
Automotive & EV: Dies for motor laminations, battery contacts, sensor housings, and connectors compliant with IATF 16949.
Electronics & 5G: Micro-dies for high-frequency connectors, shielding components, and miniaturized lead frames.
Aerospace & Defense: Lightweighting solutions with titanium/aluminum alloys, adhering to AS9100/NADCAP standards.
Consumer Goods: High-volume dies for appliances, wearables, and precision hardware.
6. Lifetime Technical Support Beyond Delivery
Production Scaling: Support for ramping up volumes while maintaining precision.
Tool Maintenance & Refurbishment: Regrinding, component replacement, and coating reapplication to maximize die lifespan.
Continuous Improvement: Post-launch optimization for cost reduction or performance upgrades.
Why Choose Us?
End-to-End Ownership: A single team manages design, engineering, and validation, ensuring seamless communication.
Cutting-Edge Infrastructure: JG, PG, Wire-EDM, CNC, Surface Grinder, high-speed stamping presses, and ISO-certified QA labs.
Proven Expertise: Decades of experience serving automotive, aerospace, electronics, and medical industries.
From Concept to High-Performance Production–
Partner with Chaoyang Company to transform your metal stamping challenges into competitive advantages. Contact us today to discuss your project’s unique requirements.
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